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Wallenius Wilhelmsen

Application Snapshot - Plant and Equipment Cleaning

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The Problem

Wallenius Wilhelmsen, are a market leader in RoRo shipping and vehicle logistics, managing the distribution of cars, trucks, rolling equipment and breakbulk to customers all over the world.

A large purpose built 5 bay wash area had been built, that is used all day everyday.  The lack of uptime of the current hot wash units in the bays was causing bottle necks and large maintenance bills.

Hot water, with good flow and high pressure is a must for removing some the preventative coatings (wax and oil based) that are applied to protect machinery before they are shipped sea freight.

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The Solution

Reusing the Bay mounted remote controls to provide local machine controls was required.  We installed 5 x Spitwater SW2021 – 21 lpm at 3000 psi hot wash pressure washer.  Set up with low level diesel cut outs.  Access to the existing remote wiring and the mains pressure water feed also included.

Need lances, lance holders and swivels were installed to match the machines and provide low pressure soap in the bays.

All wash bay booms were repaired and where required new hoses installed

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The Benefits  

Maximum uptime with simpler control systems.  Shorter turn around times for machinery from arrival to dispatch. Having signed up to our Preventative Maintenance Program, regular servicing is conducted every three months.  This makes sure we have the machines in best uptime, It allows for forward planning on expenses and machine outages when required.

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Recent News

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Hitachi Construction Equipment
The Problem Hitachi Construction Equipment have a large range of excavators and plant equipment for sale, hire and service.  They have two sites providing excellent coverage to the Melbourne CBD and surrounds. Being able to present equipment to hire clients clean and professional is key.  Their own Service Department need to clean so as they can access parts and conduct servicing. They have to clean big, fast & cost effective when dealing with heaps of caked on clay and debris. The Solution Having used a Spitwater hot wash 3 phase unit before – they invested in a larger model to increase the water flow and pressure.  The SW2021 at 21 lpm and 3000 psi was just the right unit.  They also invested in using the SUTTNER KW fittings for easy lance and foaming change over. The Benefits With water flow being KING the increased flow that this machine has provided - wash bay times have come down by around 25%. Improved wash bay through put has allowed for increased machine hire units ready to go out with no hold ups. The same solution was rolled out at both sites, making it easy for driver & operator to use the same units and set up when working at either site. The new units have been set up with a PM Program allowing for maximum machine up time.  Hitachi need the wash bay operational at all times.
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William Adams CAT
The Problem William Adams have a large range of excavators and plant equipment for sale, hire and service.  They have two sites providing excellent coverage to the Melbourne CBD and surrounds. Being able to present equipment to hire clients clean and professional is key.  Their own Service Department need to clean so as they can access parts and conduct servicing. They have to clean big, fast & cost effective when dealing with heaps of caked on clay and debris. The Solution Having used a Spitwater hot wash 3 phase unit before – they invested in a larger model to increase the water flow and pressure.  The SW2021 at 21 lpm and 3000 psi was just the right unit.  They also invested in using a 20 metre hose for ease of getting around the machinery without having to move the pressure washer.  Adding a foaming attachment for non-touch cleaning to allow their truck wash better time on the machine to assist in removing the grime. The Benefits With water flow being KING the increased flow that this machine has provided - wash bay times have come down by around 25%. Improved wash bay through put has allowed for increased machine hire units ready to go out with no hold ups. The same solution was rolled out at both sites, making it easy for driver & operator to use the same units and set up when working at either site.
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Progressive Car Freighters
The Problem Progressive Car Freighters is a vehicle freight and transport service based in Bairnsdale Victoria.  They operate a fleet of vehicle transporters which all need to be maintained and presented professionally to reflect their business.  The hours put in cleaning this fleet quickly consumed any spare time and became costly with wages. The Solution Spitwater model SW21200DE, 21 lpm at 3000spsi diesel powered hot wash pressure washer, 50 metres of high-pressure hose in a top mount hose reel. This was setup in a dedicated wash bay which made the system easy to setup and use.  Town water supply at 21 LPM can be a problem.  This was solved by providing a buffer tank of 1000 litres. The bypass return was piped back to the buffer tank, so no water is wasted.To reach the high sides of the transporters, Progressive chose our 2000mm lances to reach those hard to get areas. The end of the lance was further enhanced with a multireg nozzle which also gave the ability to apply soap through the venturi system. Time for an Upgrade Progressive Car Freighters are not new to Spitwater equipment. They had a SW21200PE that they updated to the Diesel engine powered replacement. This unified fuel supply as per their transporters and a new unit for more hard work to come.  The old unit was serviced and a new lance and gun fitted and redeployed at one of their other sites. The Benefits A 50% reduction in cleaning times were achieved cutting costs on labour and freeing up time to perform the other tasks around the yard.   Working with Spitwater, giving a fast turn around service with no downtime.

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